Nuclear safety research

Head: Dr. Juri Stuckert
Beyond Design Basis Accident Experimental Research

 

At the Karlsruhe Institute of Technology, light water reactor (LWR) safety has been a focal topic of the NUSAFEExternal Linkprogramme for several years. The Nuclear Safety Research Group is concerned with the investigation of safety-relevant accident scenarios of light water reactors. The main focus of interest is the quantification of phenomena that can develop both during design-basis accidents (temperatures below 1200 °C) and during postulated beyond-design-basis accident sequences (temperatures above 1200 °C).

Central questions in the description of severe accidents include:

  • when and how does the reactor core begin to lose its original geometry as a result of the increasing temperatures,
  • when does the displacement of solid and molten core materials occur in the lower part of the reactor pressure vessel,
  • how much hydrogen is formed as a result of the oxidation of the core materials by water vapour and how is the hydrogen formation rate affected by the progressive core destruction,
  • how a partially blocked reactor core can be cooled by water injection. With regard to the timely termination of a severe reactor accident, flooding the overheated reactor core with water is one of the most important protective measures. This process can lead to violent exothermic chemical reactions between the resulting water vapour and the fuel element cladding tubes (various Zr alloys), temperature escalation and the formation of large quantities of hydrogen.
QUENCH bundle Stuckert
Cross-section of the QUENCH-18 bundle tested under severe accident conditions with a maximum temperature of 2150 °C

It is important to know the so-called hydrogen source term, i.e. generation rate and total quantity. This is determined in the electrically heated QUENCH test facility, which was commissioned in 1997, under various test conditions for PWR, BWR and VVER fuel elements with 21 to 31 approx. 2.5 m long fuel rod simulators. A heated fuel rod simulator consists of the cladding tube under investigation, the annular ZrO2 pellets (whose thermal properties are similar to those of UO2 pellets) and the central tungsten heater. The central unheated rod simulator can be replaced by a neutron absorber rod, which allows the influence of eutectic interactions between absorber and construction materials.

H2 Stuckert
Hydrogen release during QUENCH-18: comparison of experimental data with different post-test modelling results

The following phenomena were found to play a crucial role in the increased rate of hydrogen release:

Spalling of the developing oxide layer from the cladding tube surface in some Zr alloys in the temperature range from 750 to 1050 °C Lack of steam at higher bundle levels, which can lead to complex degradation of the protective oxide layer Intensive melt oxidation under non-isothermal conditions

 

 

Design Basis Accident Experimental Research

 

Due to the higher burn-up levels in modern nuclear reactors and the use of newly developed cladding tubes, the safeguarding of emergency cooling criteria for design basis accidents is to be examined. In expert opinion practice, the coolability of the reactor core in the case of a LOCA design basis accident is currently regarded as proven if the residual ductility can be demonstrated by embrittlement criteria. However, residual ductility may be lost due to secondary hydrogenation after rod bursting under certain conditions. Instead of assessing a residual ductility, the assessment of fracture strength could be done in the future if such a fracture strength were known as a function of oxidation degree (ECR%) and hydrogenation degree (ppm H). In order to find these dependencies, the QUENCH-LOCA program was initiated.

Stab
Burst cladding after experiment conduction
Projects and Cooperations

 

These phenomena as well as other investigation topics , e.g. air ingress, formation of a debris bed are dealt within the framework of the following international projects: SARNET (EU), LACOMECO (EU), NUGENIA (EU), IVMR (EU), QUENCH-ATF (OECD-NEA), FUMAC (IAEA ), ACTOF (IAEA ), ATF TS (IAEA), SPIZWURZ (GRS) and ISTC.  

 

The following special facilities are operated by the group:
QUENCH/LICAS facility for bundle tests

Facility features

  • Length of the test bundle: 2.2 m
  • Number of tested rods: 21…31 (depending on the diameter of the tested cladding tubes or    neutron absorber rods)
  • Electrical power: maximum 160 kW, variable in steps of 20 W
  • Internal pressure in fuel rod simulators: adjustable up to 15 MPa

Simulation of

  •  Design basis accidents (T ≤ 1200 °C)
  •  Beyond design basis accidents (1200 °C < T < 2300 °C)

 

Alternative configuration as LICAS (Long-term Investigation of ClAddings behavior under Storage conditions) facility designed during the HOVER project.

  • Dry storage conditions (T < 450°C for many months) to investigate the tube creep and the        reorientation of zirconium hydrides in pre-hydrogenated cladding tubes

 

Tube furnace HOKI (Hydrogenation oven at KIT)  

 

Facility features

 

  • Hydrogenation of cladding tubes with length up to 2200 mm
  • Five separately controlled zones
  • Maximum temperature 600 °C
  • Oxidation of outer cladding surface with O2
  • Cladding hydrogenation through the inner surface with metered hydrogen supply:

 

 

Laser scanner for cladding tube profilometry

Facility features

 

  • Diameter measurement of cladding tubes with length up to 3500 mm
  • Minimal axial step: 1 mm
  • Minimal tangential step: 1°
  • Accuracy of dimeter measurement: ±1 µm2

 

Applications

 

  • Determination of hydrogen concentration inside the cladding tube based on the dimeter increase of hydrogenated tube: CH = f*ΔD, where f depends on the cladding material and original cladding diameter
  • Determination of cladding tube creep after long term experiments with pressurized tube:

 

 

Vertical LORA tube furnace

Facility features

 

  • Maximal temperature: 1600 °C
  • Oxidation of cladding tubes in O2, air or steam
  • Hydrogenation of tube samples in H2 atmosphere
  • Maximal length of tested single tubes: 300 mm
  • Gas channel diameter: 40 mm
  • Feedback computer control by TC inside the sample
  • Off-gas measurement with quadrupole mass spectrometer data acquisition:

 

 

 

The group owns two computer codes which are used for pre-calculations and post-calculations of all experiments:

  • mechanistic code SFPR/SVECHA for single rod calculations
  • stand alone software for prediction of Zr-hydride reorientation under dry strorage conditions

 

 

 

group
The group at the QUENCH facility